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Since they are used from the inception of the idea throughout the entire life of the product, they are far more knowledgeable than other personnel who do not generally work with the product. They are trained to completely investigate any possible problems with a product and to find solutions to those problems.

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There are several steps that will be looked at during the DFMEA (Design Failure Mode and Effect Analysis). The very first of these is a simple review of the current design. All aspects of the design are noted, such as the different components. This may be something as simple as looking over a set of blueprints.

Then, the Six Sigma Black Belts will consider the possibility of failure of the current product. Perhaps there may be a shortage in raw resources to produce the product; maybe part of the product could become damaged through simple handling. Anything that could possibly go wrong is documented and listed to be an item to investigate more thoroughly. This list will also include the most likely to happen faults first and how severely they could damage the company or the consumer. This will result in a Risk Calculation Number.